The lifecycle of corrugated boxes is an interesting topic that many people do not know about. That is because it is not something that the average person thinks about when purchasing goods for their home.
When you think “corrugated box,” the first thing that comes to mind is cardboard, but there is much more to this product than just what meets the eye.
Corrugated boxes have a huge impact on sustainability and safety in terms of how long they last and how well they protect products inside them from damage during shipping or transportation.
Sustainability means caring enough about your business to have an impact (even if small) on our environment without hurting yourself financially while still operating efficiently.
We will see why custom boxes with corrugated material are your best option and their lifecycle for businesses.
What is Corrugated Material?
Corrugated material is a paper product with multiple layers that are glued together at the edges. These materials can be made from recycled paper or virgin pulp, and they come in many different colors as well.
Furthermore, corrugated fiberboard is used for making boxes and containers, which are often used to ship and store goods.
Due to the nature of corrugated boxes, they have a long lifecycle that has many steps involved in their production process. This is what makes it so sustainable because every step uses materials from another step before it. Therefore, recycling at each stage means less material being created altogether.
Corrugated fiberboard or corrugated cardboard is a type of engineered wood made from sheets of paper that have been glued together into boards.
The two most common types are single-wall and double-wall. Single wall board has one layer of paper for strength. It can be used in all conditions, including inside moisture environments like refrigerators, since it does not absorb water easily.
A Double-wall board includes an extra layer of linerboard to strengthen the product making it more durable against abrasions. This material is typically what makes up boxes you see at stores because they are strong enough to withstand being shipped around without breaking apart and are durable when carrying heavy items on top, which means less chance for breakage during transport.
What Is the Lifecycle of Corrugated Boxes?
The lightweight corrugated boxes make them the perfect shipping solution, as they are easy to transport and stackable. The layered design also helps with stacking pressure in order to make this possible. These qualities combined make it one of the most common forms of packaging materials used today, accounting for 95% of all products shipped across America.
You might not know it, but you have seen corrugated boxes before. These durable cardboard boxes are used to package and ship products all over the world on a daily basis — and for a good reason too!
They are inexpensive and reusable, so they make an excellent option for any business that wants to save money while still maintaining quality packaging.
Stage 1: Collect the Material
Recycling your cardboard can be a great way to help the environment while saving money and energy. Every time you recycle, it takes 75% of the energy needed to make new paper products that would have been used if we recycled less. That means recycling eight times in total will save more than enough resources for one person’s lifetime.
Stage 2: The Pulp Procedure
The conversion of trees into paper is a fascinating process. The first step, turning the tree trunks into wood chips, may sound simple enough, but it actually takes some power and machinery that is specialized for this task.
Next up are chemicals to break down those fibrous pulp sheets before they are sent off on their long journey through heavy rolls of brown craft paper in your favorite colors.
Stage 3: Production
The paper-making process begins with a large roll of kraft paper. The corrugated machine feeds the rolls into separate waves and makes it look like rushing water on the outside but still flat all around inside.
This wavy outer surface is what gives Kraft boxes their distinctive features – they stand out from other cardboard containers when stacked together in warehouses or grocery stores by creating a great contrast between themselves and adjacent items that may be made of thinner materials.
Stage 4: Usage of Corrugated Boxes
The sound of corrugated cartons is a constant hum in the food and shipping industries. Made for products that require transportation, these boxes are durable to keep items safe during transit while also being cheap enough so companies can make more money off their goods.
Corrugated packaging is not only strong but environmentally friendly too by using glue made from eco-conscious materials, making them ideal when it comes to storing foods safely without any worry about contamination or sustainability.
You can also have custom printed packaging for this type of material to exhibit both class and eco-friendliness.
Stage 5: Reprocessing
Corrugated boxes are one of the most popular items in our recycling bin. Once used, they can break down into smaller pieces and be reused for a variety of purposes. After these boxes have been sorted at recyclable centers, all colors will be removed from them by soaking it with water and chemicals.
This process is done repeatedly to make sure that no colorings or stabilizers remain on the cardboard surface!
What is left after this process? The broken-down corrugation board still comes out looking like brand new cartons, ready to be filled up with your favorite products once more time.
The future of packaging and shipping is a topic that will undoubtedly get more complex as demand for efficiency grows. This, coupled with the push to be increasingly eco-friendly, means we’re going to see an uptick in creative ways people are coming up with innovative solutions.
If you are looking for a way to reduce your company’s long-term environmental impact and make the world greener, choosing biodegradable packaging solutions is an easy place to start.